<2>Apple planning new 3D-printed aluminum chassis for iPhone and Apple Watch: report
<3>Introduction
<>With the rapid advancements in technology, companies are constantly looking for innovative ways to improve their manufacturing processes. Apple, one of the leading technology giants, has been at the forefront of this revolution. In a recent report, it has been revealed that Apple is planning to introduce a new 3D-printed aluminum chassis for its iPhone and Apple Watch.
<3>The Current State of 3D Printing in Apple
<>In 2025, Apple introduced a new 3D-printing manufacturing process for the titanium shell of the Apple Watch Ultra 3. This process allowed the company to save on raw materials, improve on cost, and use 100% recycled titanium powder. The company also uses 3D printing for the titanium version of the Apple Watch Series 11, as well as the USB-C port on iPhone Air.
<3>The Future of 3D Printing in Apple
<>Now, the company is looking to expand that process to aluminum – allowing most Apple Watch shells to be 3D printed. Further ahead, it may even come to the iPhone, per Mark Gurman’s Power On newsletter. This move is expected to